HP DesignJet Z6810 Machine Maintenance Strategy Analysis using Reliability Centered Maintenance (RCM)
DOI:
https://doi.org/10.33197/jlscc.v5i1.3642Keywords:
Availability, FMEA, HP DesignJet Z6810, MTBF, Reliability Centered MaintenanceAbstract
This study aims to analyze the maintenance strategy of the HP DesignJet Z6810 machine at PT XYZ using the Reliability Centered Maintenance (RCM) method to improve machine reliability and reduce downtime. The study was conducted through field observations, interviews, and analysis of historical damage data. The methods used include identification of critical components, analysis of Failure Modes and Effects Analysis (FMEA), and calculation of reliability indicators in the form of Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), and Availability. The results of the study indicate that Flex Cable Data and Flex Cable Print Head are the most critical components with Risk Priority Number (RPN) values of 378 and 240, respectively. The initial condition of the machine has an MTBF value of 1,233 hours, MTTR of 38.25 hours, and Availability of 96.99%. The implementation of the RCM strategy through time-based preventive maintenance on critical components and Condition-Based maintenance on supporting components is projected to increase MTBF to 3,275 hours, reduce MTTR to 10 hours, and increase Availability to 99.69%. The results of the study show that the implementation of RCM can improve machine reliability, reduce the frequency of breakdowns, and support the smooth running of the production process at PT XYZ.
References
Afiva, W. H., Atmaji, F. T. D., & Alhilman, J. (2020). Penerapan Metode Reliability Centered Maintenance (RCM) Pada Perencanaan Interval Preventive Maintenance dan Estimasi Biaya Pemeliharaan Menggunakan Analisis FMECA (Studi Kasus: PT. XYZ). Jurnal PASTI, 13(3), 298. https://doi.org/10.22441/pasti.2019.v13i3.007
Hendryanto, R. L., Hendryanto, R. Y., & Basri, H. (2023). Penerapan Metoda RCM Dan Analisis FMECA Untuk Menentukan Interval Preventif Maintenance Dan Estimasi Biaya Perawatan Mesin Potong Plat YSD HGS 31/30. Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 9(2), 481–488. https://doi.org/10.24014/jti.v9i2.22987
Jambol, D. D., Sofoluwe, O. O., Ukato, A., & Ochulor, O. J. (2024). Transforming Equipment Management in Oil and Gas with AI-Driven Predictive Maintenance. Computer Science & IT Research Journal, 5(5), 1090–1112. https://doi.org/10.51594/csitrj.v5i5.1117
Juwandono, J. T., & Purnama, J. (2023). Analisa Pemeliharaan Mesin Produksi dengan Metode Reliability Centered Maintenance (RCM) dan Age Replacement. Jurnal Teknik Industri Terintegrasi, 6(3), 483–492. https://doi.org/10.31004/jutin.v6i3.15768
Karibo, B. B. (2017). A Review and Analysis of Plant Maintenance and Replacement Strategies of Manufacturing Firms in Nigeria. African Journal of Business Management, 11(2), 17–26. https://doi.org/10.5897/AJBM2016.8198
Mahendra, I. G. O., Atmaji, F. T. D., & Alhilman, J. (2021). Proposed Maintenance Policy Design on Paving Molding Machine Using Reliability and Risk Centered Maintenance (RRCM) Method at PT XYZ. OPSI, 14(2), 231. https://doi.org/10.31315/opsi.v14i2.5477
Nur, M., & Haris, H. (2019). Usulan Perbaikan Efektifitas Mesin Melalui Analisa Penerapan TPM Menggunakan Metode OEE Dan Six Big Losses Di PT. P&P Bangkinang. Industrial Engineering Journal, 8(1), 57–67.
Saidi, I. A., & Azara, R. (2020). Buku Ajar Manajemen Operasional Dan Implementasi Dalam Industri. Umsida Press. https://doi.org/10.21070/2020/978-623-6833-48-3
Sunaryo, S., Hakim, L., & Jumali, D. (2018). Aplikasi Reliability Centered Maintenance (RCM) pada Sistem Saluran Gas Mesin Wartsila. Jurnal Teknik Industri Terintegrasi, 1(2), 27–35. https://doi.org/10.31004/jutin.v1i2.220
